Automation: Elevating Techjets Competitive Edge

Techjet Aerofoils has revolutionized the traditional forging process by integrating advanced robotic automation. Kfir Sharon explains how this innovation ensures unmatched precision, reduces risks for workers, and delivers higher-quality

Written by Kfir Sharon, VP of Marketing and Business Development at Techjet Aerofoils

Techjet Aerofoils has revolutionized the forging process for aerospace aerofoils by integrating advanced robotic automation. This approach ensures precision, consistency, and safety, setting new industry standards for manufacturing excellence.

The Manual Forging Process

Traditionally, forging aerofoils involved skilled workers using heavy machinery to shape metal under intense heat and pressure. This process required:

• Manual Handling of Materials: Workers would position and manipulate heated metal billets under a press.
• Frequent Adjustments: Operators adjusted machinery settings to achieve desired shapes, relying on their expertise and judgment.
• Inspection: Quality checks were performed manually, increasing the risk of human error.

Dangers of Manual Forging

While skilled operators managed these processes with remarkable precision, manual forging posed several risks:

• Physical Strain: Repeated handling of heavy materials and tools caused fatigue and ergonomic issues.
• High Temperatures: Working near furnaces and molten metal increased the risk of burns.
• Accidents: Manual alignment of components under high-pressure presses could lead to severe injuries.
• Inconsistent Quality: Variations in human input often result in deviations from stringent specifications.

How Automation Has Transformed the Process

Techjets automated robotic systems have streamlined the forging process. Key aspects include:

• Robotic Arms: Robots precisely position and manipulate metal billets, eliminating the need for manual handling.
• Advanced Sensors: Integrated sensors monitor temperature, pressure, and alignment in real-time, ensuring optimal conditions for forging.
• Automated Inspection: High-resolution imaging systems conduct thorough quality checks, identifying defects instantly.

Improved Processes and Reduced Risks

Automation at Techjet has addressed the challenges of manual forging by:

• Enhancing Precision: Robots execute tasks with unparalleled accuracy, ensuring consistent dimensions and quality.
• Minimizing Hazards: Workers are no longer exposed to intense heat and dangerous machinery.
• Boosting Efficiency: Automated systems perform tasks faster and with greater reliability than human operators.
• Reducing Downtime: Predictive maintenance and real-time monitoring keep the production line running smoothly.

Benefits of Robotic Forging

The adoption of automated forging technologies has brought significant advantages to Techjet and its clients:

• Higher Quality Products: Consistent processes meet the stringent requirements of aerospace applications.
• Cost Savings: Reduced material waste and fewer defects lower production costs.
• Scalability: Automation allows Techjet to scale operations to meet growing demand.
• Workplace Safety: Employees work in safer environments, focusing on monitoring and controlling processes rather than performing hazardous tasks.
• Innovation-Driven Growth: Freed from repetitive manual labor, the workforce can focus on innovation and process improvements.

By embracing automation, Techjet has positioned itself as a leader in the aerospace manufacturing industry. The integration of robotics not only enhances product quality but also ensures a safer, more efficient, and cost-effective production process.

Contact details:

Techjet Aerofoils, Ltd.

Email: info@techjet.co.il

COMTEX_462366065/2923/2025-01-31T08:39:13