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Automation progress: Are manufacturing jobs the most vulnerable?

With most job market predictions focusing on AI automation of white-collar occupations, it is the production sector that is in the riskiest position.

Cranes and building works. Image by Tim Sandle
Cranes and building works. Image by Tim Sandle

According to an April 2026 report on job automation, patternmakers are threatened the most by automation, with 99% risk. Patternmakers are at the biggest risk of losing jobs due to automation, with employment projected to drop by 24.4% in the next few years.

With most job market predictions focusing on AI automation of white-collar occupations, it is the production sector that is in the riskiest position due to manual labour performed more and more by machines.

These data come from a new study by construction scheduling platform Planera. The company identified physical and manual jobs that are most vulnerable to automation.

The study analysed over 55 physical and manual professions to identify which ones are the most and least resistant to automation. The research deliberately excluded office, computer, and technology roles, focusing instead on the trades, production, logistics, healthcare, and service occupations that make up the physical basis of the workforce.

Factors like automation rate, current employment and its change, and median annual salary were considered to provide a clear reflection of the human cost of automation and the value of hands-on work.

The manual occupations that will be fully automated in the near future

Occupation TitleOccupation GroupAutomation Risk Employment 2024
 (OEWS, persons)
Median Annual
 Wage 2024 ($)
Patternmakers, Metal and PlasticProduction99%1,570.0054,540.00
Loading and Moving Machine Operators, Underground MiningMining97%6,130.0068,860.00
Milling and Planing Machine Setters, Operators, and Tenders, Metal and PlasticProduction91%13,810.0048,310.00
Graders and Sorters, Agricultural ProductsAgriculture89%26,870.0035,430.00
CashiersRetail88%3,148,030.0031,190.00
Forging Machine Setters, Operators, and Tenders, Metal and PlasticProduction87%8,760.0049,240.00
Grinding and Polishing Workers, HandProduction86%11,850.0041,690.00
Print Binding and Finishing WorkersProduction86%36,470.0039,820.00
Drilling and Boring Machine Tool Setters, Operators, and Tenders, Metal and PlasticProduction85%5,310.0046,630.00
Sewing Machine OperatorsProduction85%109,590.0036,000.00

The automation risk for patternmakers is set at 99% and categorized as an imminent change from human to a fully automated workforce. Currently, only 1.5K people are employed as metal and plastic patternmakers across the US, and their numbers are predicted to lower by 24.4% before 2034. Similar to other occupations on the list, the patternmakers’ salary is below the national average, and brings them $54.5K annually.

While loading and moving machine operators are the only mining sector profession in the top 10, the whole industry was affected by automation and job cuts in the last few decades. Right now, the risk of automation sits at 97%, another ‘imminent’ workforce shift, according to industry predictions. Only 6,130 are employed as machine operators in underground mining, and these numbers will decrease by 22.3% in the upcoming years.

In third place are milling and planning machine setters, who currently make only $48.3K annually. There are twice as many machine setters as underground mining machine operators, with 13.8K, 14.4% of whom risk losing their jobs in the decade to come. 

Graders and sorters are the most vulnerable profession to automation in the agricultural sector, with 89% risk. It is also the second least-paid occupation in the top 10, bringing employees only $35.4K a year. Still, 26.8K people work as graders and sorters, while the number of jobs is projected to go down by 5.4% in the next few years.

Cashiers rank fifth as an occupation with the largest employment. Currently, over 3.1 million people are working as cashiers all over the US, but the risk of losing a job due to automation comes to 88%. It is also the profession with the lowest salary, as cashiers make $31.1K a year on average.

While the conversation about automation has been almost entirely focused on office workers and knowledge jobs, the new data indicates how the production floor is quietly going through an equally significant shift.

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Written By

Dr. Tim Sandle is Digital Journal's Editor-at-Large for science news. Tim specializes in science, technology, environmental, business, and health journalism. He is additionally a practising microbiologist; and an author. He is also interested in history, politics and current affairs.

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